piston-mechanical briquetting presses for wood waste briquetting - Poland

ZPHU Brytex

Welcome on our site!
We are a company that produces piston-mechanical briquetting machines for briquetting wood waste, operating on the market since 1992. ZPHU "Britex" provides services operating on the domestic and international market. We offer our contractors attractive prices. The company's policy is aimed at the maximum satisfaction of our customers. We provide the highest quality of services, punctuality and high service culture supported by several years of experience.

You can trust our company!
→ speed of action
→ quick response to non-standard customer needs
→ comprehensive production services
→ a guarantee of timeliness
→ high technical level of services
→ openness and reliability

Feel free to use our services!
JAN PALIWODA

About company

We are a company that produces piston-mechanical briquetting machines for briquetting wood waste, operating on the market since 1992. Originally, the company provided production services only on the domestic market, but as it developed, it expanded its range to include services on the international market. The company's policy is aimed at the maximum satisfaction of our customers. We offer the highest quality of services, punctuality and a high culture of service supported by many years of experience. We gain valuable experience, learn about new technologies and gain recognition from our next customers.

BRYTEX focuses mainly with:
- production and sale of new briquetting machines
- overhauls and repairs of used briquetting machines, drum dryers and raw material crushers
- production and sale of spare parts for all types of mechanical briquetting machines
- sale and assembly of complete briquette production lines with dryers and raw material crushers
- service of mechanical briquetting machines

Why is it worth working with us?
√ Many years of experience;
√ Comprehensive service delivery;
√ Speed of action;
√ High standards of service;
√ Competitive prices;
√ Timeliness guarantee;
√ Openness and reliability;

Products

Technical description of briquetting machines:

The piston-mechanical briquetting press is used for sand-free briquetting of wood waste (shavings, sawdust, dust and other mixtures), cereal and rapeseed straw, as well as cellulose-containing waste (flax, cotton waste, etc.). The fraction of the raw material used should be from 1 to 5 mm, and the humidity from 8 - 15%. The raw material must not be contaminated with substances such as oils, greases, varnishes, paints, while mineral contamination such as sand, abrasive, etc. should not exceed 1.5% by weight.

The obtained briquette has a cylindrical shape with a diameter of 50 or 60 mm and a length of at least 30 mm. Due to the nature of the machine's operation, i.e. cyclical pushing of a portion of the raw material through the sleeve with the piston, the briquette consists of strongly pressed segments with a length of 4 to 6 mm. Therefore, it is allowed to break between segments. This state of affairs does not affect the quality of the combustion process, while the length of the broken briquette ranges from 30 to 300 mm. The calorific value of the briquette depends on the raw material used, with biomass most often this value ranges from 16 to 19.5 MJ / kg

Piston-mechanical briquetting machine BT500

Parameters of the machine for the production of briquettes

- capacity up to 800 kg/h depending on the type of raw material,
- briquette diameter 50 or 60 mm,
- electric voltage 400V 50 Hz,
- electric motor of the main drive of the briquetting press 30 kW 1430 rpm,
- electric motor of the scraper from the tank 2.2 kW 1430 rpm.
- compressed air pressure of the compression sleeve assembly 0.1-0.7 MPa,
- capacity of the intermediate raw material tank 1.5 m3,
- weight of the briquetting press without an intermediate tank of 2500 kg,
- weight of the briquetting press with an intermediate tank 3000 kg,
- control cabinet 800x800x200 mm,
- briquette stabilizer (guide) 2 sets, length 1 set = 6.0 m,
- height of the tank 2.7 m (without a cyclone),
- total length of the briquetting press with a stabilizer 8.9 m,
- briquetting machine width 1.4 m,

The offer includes:
- briquetting press BT500 - 1 pc.
- charging hopper with scraper - 1 pc
- briquette stabilizers - 2 sets
- briquetting press control cabinet - 1 pc.
- landing with steps 1 pc.

Machine performance:
500 - 800 kg/h on sawdust
450 - 600 kg/h in straw

Piston-mechanical briquetting machine BT350

Briquetting press parameters:

- capacity up to 600 kg / h depending on the type of raw material,
- briquette diameter 50 or 60 mm,
- electric voltage 400V 50 Hz,
- electric motor of the main drive of the briquetting press, 18.5 kW 1430 rpm,
- electric motor of the scraper from the tank 2.2 kW 1430 rpm.
- electric motor of the briquetting press auger 4 kW 1430 rpm.
- compressed air pressure of the compression sleeve assembly 0.1-0.7 MPa,
- capacity of the intermediate raw material tank 1.5 m3,
- weight of the briquetting press without the tank 1950 kg,
- weight of briquetting presses with a tank of 2500 kg,
- control cabinet 800x600x200 mm,
- briquette stabilizer (guide) 1 set, length 1 set = 6.0 m,
- the height of the tank 2.5 m (without a cyclone),
- total length of the briquetting press with a stabilizer 8.9 m,
- briquetting machine width 1.4 m,

The offer includes:
- briquetting press BT350 - 1 pc.
- charging hopper with scraper - 1 pc
- briquette stabilizers - 1 set
- briquetting press control cabinet - 1 pc.
- landing with steps, pcs. 1

Line efficiency:
400 - 500 kg / h on sawdust
300 - 400 kg / h in straw

Tumble dryer

Biomass drum dryers, thanks to their high efficiency and high versatility, are the only effective and ecological dryers designed for industrial drying of wet sawdust, wood chips, peat, cereal straw and hay previously crushed into chaff. The construction of the dryer allows it to be operated outdoors, under a roof.

The dryer consists of the following components:

- Coal furnace with thermal insulation adapted to burning sawdust briquette and wood waste.
- Wet sawdust feeder with a fluid dosing system for dried raw material.
- Drum loading connector with insulation.
- Thermally insulated drying drum.
- Dry material unloading chamber
- Main cyclone dedusting with a dosing device
- Centrifugal main fan.
- Diagonal discharge auger for dry material.
- Control and distribution cabinet of the drying room with temperature control and measurement apparatus.

Technical characteristics
Nominal capacity of the dryer for drying sawdust or other biomass with an initial humidity of 50-55% and a final humidity of 13-14% - 1000-1500 kg/h
The amount of evaporated water - 1100 kg/h
Thermal power of the furnace max - 1000 kW
The maximum temperature of the drying air at the entrance to the drum - 600-650 °C
Total installed electric power - 17 kW.
The total weight of the dryer with chamotte insulation - 16,500 kg

Principles of Operation:
The dried material is fed to the drying drum by means of a raw material feeder connected to a dosing screw, where the actual material drying process takes place. The rotating movement of the drum causes the dried material to spread in the drum and its movement towards the outlet. The loss of raw material moisture occurs through direct contact of the dried material with a mixture of hot air and exhaust gases. The dried material, thanks to the screw structure of the drum and the flow of the drying agent produced by the radial main fan of the dryer, is torn from the drum and falls into the discharge chamber, where it falls to the bottom of the chamber after speed precipitation. Using the discharge auger, depending on the destination, it is transported to the outside or to the hammer mill, where it is crushed into the desired fractions.

GRANULATORS
GRAN 300, GRAN 360, GRAN 400

These are devices designed for granulation of sawdust, fodder, straw, hay, etc. The produced granulate has a diameter of 3 mm to 8 mm depending on the mounted matrix.
We also offer GRAN-DUO granulators, they are made in such a way that two granulators are mounted on one frame, operated by one hopper, one vibro sieve, one belt feeder and one bag filter.
Thanks to this solution, one or two granulators can work, depending on the needs, each of the granulators is equipped with a separate motor with a power of 22 kW to 45 kW.
The granulator is made together with the matrix and rolls in a Polish production company.
The materials used for the production of the granulator come from Poland and EU countries. The capacity of the granulator ranges from 300 to 450 kg / h, depending on the size of the granulator and matrix.
The raw material for granulation must not be contaminated and the humidity must not exceed 16%.

The granulation line consists of:
- granulator with a control cabinet
- conditioner
- charging hopper
- belt feeder
- auger feeder
- vibro-mesh
- cooler
- wago packing machine
- bag filter

Payment, assembly and warranty conditions

Terms of delivery and receipt of the machine:
The price of the device includes the loading of the machine onto the car provided by the buyer (with advance notice). We can, at the buyer's request, deliver the machines by rental transport - at the buyer's expense.

Installation and commissioning:
We provide installation of devices by a qualified service. For the installation of the machine, contractual rates are applied each time on the day of signing the contract (but not more than 10% of the value of the devices). Commissioning and training of the employee to operate the machine is included in the price of the devices. The buyer pays for travel to the place of commissioning.

Terms of warranty:
The warranty for briquetting presses is 12 months from the moment of starting the machine. The warranty does not cover parts that wear out during normal operation of the machine (in accordance with the operating manual). During the warranty period, we perform repairs immediately - no longer than 14 days from the date of notification. We also provide post-warranty service for a minimum period of 5 years from the date of purchase of the device. Detailed warranty and service conditions are set out in Annex 1 to the agreement - Warranty conditions.

Contact, company location